Manufacturing
Manufacturing
Kribhco Fertilizers Limited (KFL) 
proudly operates a world-class fertilizer manufacturing facility commissioned in November 1995. The plant is designed with internationally recognized technology and engineering standards to ensure efficiency, safety, and sustainability.
Process Partners
Ammonia Plant
Process licensed by Haldor Topsoe, Denmark
Urea Plant
Process licensed by Snamprogetti (SAIPEM), Italy
Ammonium Bicarbonate Plant
Integrated process utilizing from ammonia and urea units
The detailed engineering, plant layout, offsite facilities, and environmental protection systems were executed by Projects and Development India Ltd. (PDIL) — a premier Government of India undertaking.
Fertilizer Plant Overview
Kribhco Fertilizers Limited (KFL) operates one of the most efficient and environmentally conscious fertilizer manufacturing complexes in India. Strategically located and technologically advanced, our facility ensures optimal resource utilization and product quality.
Ammonia Plant
Product
Ammonia
Reassessed Capacity
Process
Natural Gas Steam Reforming
Ammonia is a vital raw material used in the manufacture of Urea. At KFL, ammonia is produced by reacting natural gas with steam in the presence of catalysts. Nitrogen is introduced into the process through controlled air injection. The synthesis gas is further purified, and hydrogen is reacted with nitrogen to form ammonia.
Urea Plant
Product
Neem Coated Urea
Reassessed Capacity
Process
Ammonia Stripping Process
Ammonia is a vital raw material used in the manufacture of Urea. At KFL, ammonia is produced by reacting natural gas with steam in the presence of catalysts. Nitrogen is introduced into the process through controlled air injection. The synthesis gas is further purified, and hydrogen is reacted with nitrogen to form ammonia.
Our Neem Coated Urea helps in:
- Slowing nitrogen release, minimizing nutrient losses
- Reducing environmental pollution
- Improving crop yields
KFL strictly adheres to the Fertilizer Control Order (FCO) standards, maintaining nitrogen content at 46% and ensuring ideal particle size (1 mm to 2.8 mm) for optimal soil integration.
Plant Photo
Ammonium Bicarbonate (ABC)
Ammonium Bicarbonate (ABC) is another key product manufactured as part of our integrated production process. It is produced using Ammonia and Carbon Dioxide, reflecting our commitment to resource efficiency and sustainable manufacturing.
Uses of ABC:
- As a leavening agent in making Biscuits, Cookies & Crackers.
- In deacidification of leather
- To accelerate decomposition in compost heaps
- For degreasing in Textile Industry
- In Pharmaceutical Industry
- In Dyes & Pigments
- In fluorescent powder
- In production of Ammonium salts
- Catalyst manufacture
Steam & Power Generation Facilities
KFL’s captive energy systems ensure uninterrupted power and steam supply for plant operations:
Service Boilers
2 × 100 MTPH
Heat Recovery Steam Generators
2 × 100 MTPH
Gas Turbine Generators
2 × 26.4 MW (ISO Rating)
Bagging Plant
The prilled urea is transferred through conveyor systems to the Bagging Section, where it is packed into 45 kg HDPE bags and dispatched. KFL has also developed a railway siding to enable direct plant-to-market logistics.
Railway Siding Facility
As part of its commitment to operational efficiency and timely product delivery, Kribhco Fertilizers Limited (KFL) has developed and installed a dedicated railway siding facility within its plant premises.
This strategic infrastructure enables the direct dispatch of Neem Coated Urea from the plant, significantly enhancing the speed, reliability, and cost-effectiveness of distribution to key markets across the country.
With this facility, KFL ensures:
- Faster bulk movement of urea to distant destinations
- Reduced dependency on road transport
- Improved logistics coordination with dealers, cooperatives, and institutions
- Enhanced supply chain responsiveness during peak agricultural seasons
The railway siding reflects KFL’s focus on modern infrastructure, logistics efficiency, and farmer-centric service delivery
Offsite & Utility Facilities
KFL has robust auxiliary systems supporting its core operations:
- Instrument Air Plant
- Demineralization (DM) Water Plant
- Cooling Towers (Ammonia & Urea)
- Ammonia Storage Tank
- Effluent Treatment Plant (ETP) – For industrial discharge
- Sewage Treatment Plant (STP) – For domestic wastewater
- Liquid Nitrogen Storage Facility
Sustainability Integration
KFL’s manufacturing complex is designed to uphold environmental responsibility, zero liquid discharge, and efficient resource recycling, in line with modern industrial sustainability goals.
