Urea Plant
Urea Plant
The Urea Plant at Kribhco Fertilizers Limited (KFL) 
is a critical part of the integrated fertilizer manufacturing facility, producing Neem Coated Urea of the highest quality. The plant is designed for efficiency, sustainability, and compliance with national standards.
Key Specifications
Reassessed Capacity
2 × 1310 MTPD
Process Licensor
Snamprogetti (SAIPEM)
Process Technology
Ammonia Stripping
Raw Material
CO₂ Gas and Liquid Ammonia
Urea Production Process
Liquid Ammonia and Carbon Dioxide, sourced from the Ammonia Plant, are fed into the Urea Reactor to form Ammonium Carbamate, which is subsequently converted into Urea through a series of chemical reactions and separation stages.
The process ensures:
- Efficient conversion
- High product purity
- Minimal environmental discharge
Major Process Steps
CO₂ and Ammonia Feed into Urea Reactor
High-Pressure Recovery
Medium-Pressure Recovery
Low-Pressure Recovery
Urea Purification
Urea Prilling
Wastewater Treatment & Recycling
Neem Coated Urea – Quality Assurance
Urea melt (99.7% concentration) is sprayed through a revolving bucket into the Prilling Tower, forming uniform solid urea prills, conveyed to the bagging plant, and finally packaged for dispatch.”
Melt → Prilling → Cooling → Bagging → Dispatch
KFL’s Neem Coated Urea consistently complies with the Fertilizer Control Order (FCO) 1985, as amended in January 2018.
FCO Norms Include
- Zero tolerance for sub-standard urea in agriculture
- KFL Urea meets or exceeds all FCO standards
Urea Plant -Process Flow Diagram
Bagging Plant
The finished Prilled Urea is conveyed directly to the Bagging Section, where it is packed into 45 kg HDPE bags for distribution.
- Automated belt conveyors ensure continuous flow
- Dust-free and efficient packaging environment
- Bags are sealed and stacked for dispatch
Upcoming Expansion
KFL is in the process of installing a dedicated railway siding facility to enable direct dispatch of Urea from the plant, ensuring faster and more efficient distribution across markets.
